Composite structures with mineral casting filling

The demands made on the static and dynamic performance of the machines, devices and units are growing permanently. Using EPUFILL technology, steel/welded, metal shell and cast structures are filled with a vibration-damping epoxy resin-bonded mineral casting material to create enduring, stable composite structures, offering an excellent level of static and dynamic rigidity
(damping).

The benefits of EPUFILL technology for you

  • No casting moulds, casting models or shells required: Particularly economical for small production runs, prototypes
    or special-purpose machines
  • Excellent vibration damping and noise reduction due to a considerable level of lower amplitude. Furthermore the critical frequence of the natural vibration is significantly reduced
  • Very good adhesion to metal surfaces (approx. 14 N/mm² on sheet steel and approx. 22 N/mm² on grey cast iron with sand blasted contact surface)
  • Practically no shrinkage through curing, no absorption of moisture, no swelling, long-term precision stability
  • Approximation to the thermal expansion coefficient of steel: approx. 15 · 10-6 K-1 ➔ no “bimetal effect” impacting on accuracy
  • High degree of static rigidity (for e-modulus, see technical data) ➔ possibility to reduce sheet metal thickness and save time for costly ribbing
  • Perfect ecological balance is achieved through resourcesaving production mechanism. In addition the material is recycable or in case of disposal it is harmless to the environment
  • Integrated machine elements possible due to encapsulation of conduits (e. g. hydraulic, coolant or temperature control lines)
  • Professional filling and compaction on high-performance vibration tables at EPUCRET